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Tesla

San Diego / Global

Cell Test Engineer, Abuse Testing

Job Description

Test EngineerJoin our team as a Test Engineer, executing hands-on battery-scale thermal and mechanical destructive safety testing in collaboration with engineering technicians. You would own the test lab and develop novel test and measurement techniques. In this role, you would set up and run tests, perform post-test analysis, troubleshoot issues, and develop chemical, electrochemical, and mechanical testing protocols - directly impacting product safety and accelerating Tesla's next-gen products to market. Tesla is committed to hiring diverse talent and seeks self-motivated, disciplined team players with strong communication skills who innovate, challenge others, and thrive in a fast-paced environment with real hardware, ensuring rapid feedback loops and meeting aggressive deadlines. This role is based at Tesla's San Diego site in Kearny Mesa.ResponsibilitiesCreate test plans to meet design engineering data needs by specifying, ordering, and maintaining lab equipment while adhering to EHS guidelinesDevelop SOPs for streamlined and standardized test flows for data quality, while innovating novel measurement techniques by automating test system code and data flowsLead engineering technicians in safe test executionFollow test plans to set up experiments, data acquisition systems (measuring temperature, pressure, heat flux, voltage, video/audio), and sensorsExecute destructive tests, gather and analyze data, while making observations and reporting results to engineeringOperate cold gas, pull test, and thermal testing equipment to conduct mechanical and thermal evaluationsPerform failure analysis, operate metrology tools (e.g., optical microscope) and CT/X-ray machines for measurementsConduct teardown inspections, document findings, and troubleshoot issues during executionUpdate stakeholders on progress and blockersCollaborate with teams on test builds, preparation, and instrumentationRequirementsDegree or equivalent experience in Mechanical, Electrical, Chemical Engineering, prefer experience with heat transfer and electrical fundamentals4+ years' experience in lab/machine shop settings with in-depth knowledge of product design, root cause analysis, and resolution pathwaysEnjoys collaborating and working in cross-functional groups and leading/working alongside techniciansProficient in hand/power tools, sensor instrumentation (e.g., TCs, PTs, heat flux, gas), mechanical assembly, electrical wiring, troubleshooting, and delicate tasks like cell openings/inspectionsHigh awareness of hazards, EHS procedures, and lab safetyKnowledgeable in energy storage device testing (Li-ion batteries, high voltage systems, hazardous materials) a plusDetail-oriented with strong record-keeping, organizational, and communication skillsWorking knowledge of MS Office, SharePoint, JIRA, and applications for post processing test dataExperience with instrumentation and data acquisition (e.g., NI LabVIEW)Ability to travel to Tesla test sites (<10%) for on-site testing and comfortable lifting up to 20 lbsCompensation & BenefitsBenefitsAlong with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:Medical plans > plan options with $0 payroll deductionFamily-building, fertility, adoption and surrogacy benefitsDental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contributionCompany Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSAHealthcare and Dependent Care Flexible Spending Accounts (FSA)401(k) with employer match, Employee Stock Purchase Plans, and other financial benefitsCompany paid Basic Life, AD&DShort-term and long-term disability insurance (90 day waiting period)Employee Assistance ProgramSick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid HolidaysBack-up childcare and parenting support resourcesVoluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insuranceWeight Loss and Tobacco Cessation ProgramsTesla Babies programCommuter benefitsEmployee discounts and perks programExpected Compensation $87,020 - $156,180/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
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