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Mechanical Engineer / Counter-UAS
Full Time Gilbert, AZ, US
24 days ago Requisition ID: 1896
Mechanical Engineer – Counter-UAS (C-UAS)
Position Summary
We are seeking a highly skilled Mechanical Engineer to support the design, development, and integration of Counter-Unmanned Aircraft Systems (C-UAS). This role focuses on the mechanical design and physical integration of systems used to detect, track, and defeat unmanned aerial threats. The ideal candidate will bring expertise in ruggedized systems, precision mechanisms, thermal management, and defense-related hardware development.
Key Responsibilities
Design and develop mechanical components and assemblies for C-UAS platforms, including sensor housings, effectors, mounting systems, and deployable structures
Perform structural, thermal, and vibration analysis to ensure performance in demanding operational environments
Support integration of radar, RF, EO/IR, and kinetic/non-kinetic countermeasure systems into mobile and fixed platforms
Develop CAD models, detailed drawings, and technical documentation (using tools such as SolidWorks, Creo, or similar)
Conduct tolerance stack-up analysis and ensure manufacturability (DFM/DFA)
Collaborate with electrical, RF, embedded systems, and systems engineering teams for cross-disciplinary integration
Oversee prototype fabrication, assembly, and testing; troubleshoot mechanical issues and implement design improvements
Manage environmental considerations such as ingress protection (IP ratings), EMI shielding, and thermal dissipation
Support field testing and system deployment activities, including travel to test ranges or customer sites
Interface with vendors and manufacturing partners to ensure quality and cost targets are met
Required Qualifications
Bachelor’s degree in Mechanical Engineering or related discipline
5+ years of experience in mechanical design, preferably in defense, aerospace, or robotics systems
Proficiency in 3D CAD software (SolidWorks, Creo, CATIA, etc.)
Strong understanding of materials, manufacturing processes, and mechanical system design
Experience designing ruggedized hardware for outdoor or military environments
Familiarity with MIL-STD requirements (e.g., MIL-STD-810, MIL-STD-461)
Ability to perform engineering analysis (FEA, thermal, vibration)
Strong problem-solving skills and ability to work in fast-paced, multidisciplinary teams
Preferred Qualifications
Experience with C-UAS, UAV, or air defense systems
Knowledge of RF systems integration impacts on mechanical design (antenna placement, shielding, etc.)
Experience designing gimbal systems, tracking mounts, or directed energy platforms
Exposure to kinetic or non-kinetic countermeasure systems (e.g., jammers, interceptors, nets)
Master’s degree in Mechanical Engineering or related field
Active security clearance or ability to obtain one
Key Skills
Mechanical system integration
Thermal management and environmental design
Structural and vibration analysis
Cross-functional collaboration
Rapid prototyping and iteration
ATSC is committed to creating a diverse environment and is proud to be an Equal Opportunity Employer. We invite resumes from all interested parties including women, minorities, veterans, and persons with disabilities.
Advance Technology Systems Company is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, gender identity, national origin, age, protected veteran status, or disability status.
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