Mechanical Engineer

Description

Delta Black Aerospace is looking for a hands‑on Mechanical Engineer to support the structural design, analysis, and fabrication of the RAIDER 330 airframe and mechanical subsystems. This role demands deep expertise in aerospace structures and composite materials, combined with the agility to operate in a rapid prototype‑to‑field environment. You will own mechanical design from CAD model through physical hardware, partnering closely with propulsion, electrical, and systems engineers to deliver a reliable, field‑survivable Group 3 UAS.

Key Responsibilities

Design and analyze airframe structures, mechanical assemblies, and propulsion mounting systems for the RAIDER 330

Generate 3D CAD models and 2D engineering drawings using SolidWorks or equivalent tools

Perform structural analysis including FEA, load‑path analysis, fatigue, and margin of safety calculations

Design and specify composite layups, bonded joints, and lightweight structural components for aerospace environments

Lead manufacturing and assembly support, working with machinists, composite technicians, and vendors

Define and execute mechanical test plans including static loads, vibration, and environmental qualificationManage mechanical design documentation including BOM, assembly procedures, and configuration control

Collaborate on integration of VTOL lift systems, E‑STOL landing gear, and modular payload interfaces

Support failure investigation and corrective action for mechanical anomalies during ground and flight test

Identify and qualify mechanical COTS components and raw materials for aerospace use

Required Qualifications

Bachelor of Science in Mechanical Engineering or Aerospace Engineering

3+ years of mechanical engineering experience in aerospace, defense, or UAS industries

Proficiency with 3D CAD software (SolidWorks strongly preferred)

Hands‑on experience with composite materials design and fabrication

Experience with structural analysis using FEA tools (FEMAP, NASTRAN, or equivalent)

Understanding of GD&T and engineering drawing standards

Demonstrated ability to translate design intent into manufactured hardware

Ability to work in a fast‑paced, resource‑efficient startup environment

Preferred Qualifications

Experience with VTOL, multi‑rotor, or hybrid propulsion platform structures

Background with propeller or rotor system mechanical design

Familiarity with AS9100, MIL‑HDBK‑5, or other aerospace design standards

Experience with rapid prototyping technologies (FDM, SLA)

Knowledge of airworthiness or type certification structural requirements

Active Secret or Top Secret clearance

Prior SBIR/STTR, OTA, or rapid acquisition program experience

Security Clearance

Active Secret clearance preferred; must be able to obtain Secret clearance. U.S. Citizenship required.

Compensation & Benefits

Competitive base salary commensurate with experience; equity participation available

Full medical, dental, and vision benefits

401(k) with company contribution

Opportunity for rapid career advancement in a high‑growth defense technology company

Direct collaboration with former Warfighters and senior UAS industry experts

Potential for travel to test sites and partner facilities

#J-18808-Ljbffr