Technical Pattern Developer Sr

Job Description:

Job Summary

The Senior Technical Pattern Developer is responsible for leading upholstery pattern development for new product introductions, ensuring designs are manufacturable, cost-effective, and production-ready. This role collaborates with Product Engineering, Manufacturing, and Design teams to develop accurate patterns, improve product construction, optimize manufacturing processes, and support product development from concept through production.

Key Responsibilities:

Establish and maintain pattern development standards, workflows, and documentation.

Lead upholstery pattern development for new product launches.

Review product designs and recommend Design for Manufacturing (DFM) improvements.

Collaborate with engineering and design teams to optimize foam construction, comfort, and manufacturability.

Review and approve upholstery patterns for quality, structural integrity, and ergonomic performance.

Convert design concepts, CAD models, and 3D data into production-ready patterns.

Develop sewing documentation and support automated cutting systems.

Oversee prototype builds and resolve issues related to seams, fabric fit, foam, and upholstery construction.

Recommend product improvements to enhance manufacturing efficiency and product quality.

Maintain technical documentation, BOMs, revisions, and pattern records within PLM/PDM systems.

Identify cost reduction and process improvement opportunities.

Serve as the technical expert for pattern development and continuous improvement initiatives.

Qualifications: 5+ years of upholstery patternmaking and fabrication experience.

Strong knowledge of foam applications, upholstery materials, and manufacturing processes.

Experience with Design for Manufacturing (DFM) principles.

Proficiency with industrial sewing equipment and upholstery tools.

Experience using patternmaking software such as Optitex, Gerber AccuMark, Lectra, or ExactFlat.

Ability to interpret sketches, CAD drawings, and 3D models into production-ready patterns.

Strong collaboration, communication, and problem-solving skills.

Experience with 3D patterning software, automotive trim, cost reduction initiatives, and bilingual English/Spanish is preferred.

Working Place:

Buena Park, California, United States

Company :

2026 AUg 13th Wmen Veterans Aug 13 - Exemplis